The latest report titled “Sulfuric Acid Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Sulfuric Acid.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Sulfuric Acid production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Sulfuric Acid Production Process:
1. Sulfuric Acid Production Cost From Tail Gas Using H2O2 Abatement: This report presents the detailed production methodology and cost analysis of sulfuric acid industrial production across sulfuric acid manufacturing plants. This process involves a reaction between SO2 and aqueous scrubbing solution containing hydrogen peroxide in a reactor. SO2 oxidizes with hydrogen peroxide, and H2SO4 is obtained.
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2. Sulfuric Acid Production Cost From Sulphur via Single Contact Process: This report provides the thorough economics of sulfuric acid industrial production across sulfuric acid manufacturing plants. Sulpfur trioxide is produced from the SO2 gas obtained by burning sulfur. Then, the produced sulphur trioxide is transformed into H2SO4 by the absorption process.
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3. Sulfuric Acid Production Cost From Sulphur via Double Contact Process: This report presents the extensive cost requirement of sulfuric acid industrial production across sulfuric acid manufacturing plants. Sulphur is heated to produce sulfur dioxide and from sulfur dioxide sulphur trioxide is obtained. Further, with the help of the double-contact double absorption method, H2SO4 is obtained from sulfur trioxide.
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4. Sulfuric Acid Production Cost From Spent Acid via Double Contact Process: This report gives a summary of the production process and expense assessment for sulfuric acid industrial production in a sulfuric acid manufacturing plant. In this process, used sulfuric acid is generated during alkylation is recycled. The decomposition of spent acid takes place in a furnace, and through the double-contact double absorption process, SO2 is obtained. Then, So2 again undergoes a double-contact double absorption process which yields H2SO4.
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5. Sulfuric Acid Production Cost From Iron Pyrite Gases: This report provides an overview of the production process of and expense evaluation of sulfuric acid industrial production across sulfuric acid manufacturing plant. Iron pyrite gas is converted into SO2 gas and further transformed into sulfur trioxide. The obtained product undergoes a double-contact double absorption process which yields H2SO4.
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6. Sulfuric Acid Production Cost From H2S Gases via Wet Sulphuric Acid Process: This report thoroughly explains the economics of sulfuric acid industrial production of in sulfuric acid manufacturing plants. The method includes heating hydrogen sulfide, which produces SO2 and water. Further, sulfur trioxide is produced from the obtained SO2 and cooled to make it react with water, and H2SO4 is produced.
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Product Definition:
Sulfuric acid is a highly potent and versatile chemical compound that is widely used in various industries. It is a colourless and odourless liquid that can dissolve in water and is also known as Mattling acid or Oil of vitriol. The chemical formula for sulfuric acid is H2SO4, which is a mineral acid that is highly acidic and corrosive. At higher concentrations, it can act as an oxidizing and dehydrating agent, making it a useful substance in many industrial processes. Sulfuric acid is primarily produced from sulfur dioxide, which is produced from the burning of sulfur-containing fossil fuels. The production of sulfuric acid involves two main processes, the lead-chamber and contact processes. The lead-chamber process is an older method that yields less concentrated sulfuric acid, while the contact process employs pure raw materials along with costly catalysts, resulting in highly concentrated and pure sulfuric acid.
Market Drivers:
Sulfuric acid is a highly versatile chemical that plays a significant role in various industries. It is used in a range from the production of nitric acid, hydrochloric salt, sulfate salt, and phosphoric acid to the creation of detergents, textiles, and metal refining. Its effectiveness in these industries has made it a common product in automobiles, agriculture, and petrochemical industries. Agriculture and farming, in particular, make up half of the global supply of sulfuric acid. This is primarily due to its use as a fertilizer. It is utilized in creating phosphate fertilizers that increase crop yield. Moreover, the pharmaceutical sectors also rely heavily on sulfuric acid in their production processes. The creation of various drugs and other medical products heavily relies on this chemical compound. The demand for sulfuric acid continues to grow due to its wide range of applications which propels its market growth.
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