The latest report titled “Sodium Ferrocyanide Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Sodium Ferrocyanide.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Sodium Ferrocyanide production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Sodium Ferrocyanide Production Process:
1. From Chemical Synthesis Route: This report presents the detailed production methodology and cost analysis of Sodium Ferrocyanide industrial production across Sodium Ferrocyanide manufacturing plants. The synthesis of sodium ferrocyanide starts with a chemical reaction involving hydrogen cyanide, ferrous chloride, and calcium hydroxide. This reaction produces a calcium salt, Ca2[Fe(CN)6] • 11 H2O, as an intermediate. The intermediate is then reacted with a sodium salt to form precipitates of calcium-sodium salt, CaNa[Fe(CN)6]2. These precipitates are further treated with sodium carbonate to yield sodium ferrocyanide as the final product.
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2. From Sodium Cyanide and Ferrous Sulfate: This report provides the thorough economics of Sodium Ferrocyanide industrial production across Sodium Ferrocyanide manufacturing plants. The synthesis begins by combining sodium cyanide and ferrous sulfate in an aqueous solution, which, upon heating, produces sodium ferrocyanide as the final product, with sodium sulfate being produced as a byproduct.
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Product Definition:
Sodium ferrocyanide, with the chemical formula Na4[Fe(CN)6], is a pale-yellow crystalline solid with no odor. It has a molecular weight of 303.91 g/mol and is composed of sodium and iron atoms, providing anticaking properties. While insoluble in many solvents, it dissolves in water and finds extensive use in various chemical processes. With a density of 1.46 g/cm3 at 25 °C, this compound remains stable under normal conditions but decomposes upon heating or when exposed to acidic compounds, releasing toxic cyanide gases. As a food-grade salt, it acts as an anticaking agent, preventing clumping in food products due to moisture. Sodium ferrocyanide, also known as Tetrasodium hexacyanoferrate, is commonly added to table salt to enhance its shelf life. It is utilized in the preparation of coating chemicals and printing inks, where it imparts a blue pigment. Its anti-corrosion properties make it valuable in metal processing, including carburizing, coating, and electroplating. Additionally, it is used in film treatment for image development processes.
Market Drivers:
The demand for sodium ferrocyanide is primarily fueled by its role as an additive in the food, photography, and metallurgical industries. Its versatile applications across various sectors contribute to its high demand in the chemical market. As an anticaking cyanide salt, it finds extensive use in the food and beverage industry. Its effectiveness as a crystalline additive, imparting a blue pigment to coating and dyestuff chemicals, is valued in the chemical industry. Sodium ferrocyanide is also sought after as a color additive in chemical coatings and dyestuff industries. Additionally, its applications in metal processing for electroplating or surface coating drive its demand in the metal industry. Shifts in demand within these downstream industries significantly influence its procurement in the global market.
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