The latest report titled “Propylene oxide Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Propylene oxide.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Propylene oxide production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Propylene oxide Production Process:
1. Propylene oxide Production Cost Via hyperoxide process: This report presents the detailed production methodology and cost analysis of Propylene oxide industrial production across Propylene oxide manufacturing plants. The oxidation reaction of ethylbenzene or isobutane gives hyperoxide. The hyperoxide and propene react with each other to give propylene oxide as its main product and styrene as side product.
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2. Propylene oxide Production Cost From oxidation: This report presents the detailed production methodology and cost analysis of Propylene oxide industrial production across Propylene oxide manufacturing plants. In this process, propene reacts with cumene hyperoxide in a fixed-bed reactor to give propylene oxide and 2-methylbenzene alcohol as products in the presence of a titanium catalyst. The mixture then undergoes a dehydration process to give α-methyl styrene which on hydrogenation gives cumene. Cumene is then converted into cumene hyperoxide and is recovered from the reaction.
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3. Propylene oxide Production Cost From chlorohydrin: This report presents the detailed production methodology and cost analysis of Propylene oxide industrial production across Propylene oxide manufacturing plants. Chlorine and water react with propene in this process and produces propylene chlorohydrin. In the next step, this product is used to produce propylene oxide.
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Product Definition:
Propylene oxide has the chemical formula C3H6O and is an organic compound. It is an epoxide, a type of cyclic ether with a three-membered ring containing an oxygen atom and is a flammable and volatile liquid. It has a strained three-membered ring, which makes it very reactive and thus it easily goes through many chemical processes. It is also susceptible to breakdown or polymerization when exposed to heat, light, and air. It has a density of 0.83 g/cm3 and a comparatively low boiling point of 34.6 °C. It is partially soluble in water but is completely soluble in ethanol, acetone, and other organic solvents like benzene.
Market Drivers:
The production of polyurethane foams, which are used in insulation, cushioning materials, and flexible or stiff foams for a variety of applications including furniture, automotive parts, and construction, requires propylene oxide as a key raw material. It also acts as a fundamental component in the synthesis of several compounds. Propylene glycols, including dipropylene glycol and propylene glycol, which are made from this oxide, are used in the food processing, pharmaceutical, and cosmetic sectors. Pharmaceuticals like anticonvulsants, heart medications, and local anaesthetics are all synthesized using this compound. It is also employed in the production of adhesives and sealants as a reactive diluent and cross-linking agent, which improves the bonding and durability of materials. It also finds applications as a viscosity modifier, solvent, or scent ingredient in several cosmetic and personal care products.
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