The latest report titled “Polyethylene Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Polyethylene.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Polyethylene production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Polyethylene Production Process:
1. Polyethylene Production Cost From slurry process: This report presents the detailed production methodology and cost analysis of Polyethylene industrial production across Polyethylene manufacturing plants. In this method, Zieglar-Natta catalyst is added to ethene which polymerizes it to polyethene in presence of a dilutant such as liquid hydrocarbon solution. The final product, however, might have the remains of the catalyst suspended in it.
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2. Polyethylene Production Cost From radical polymerization process: This report presents the detailed production methodology and cost analysis of Polyethylene industrial production across Polyethylene manufacturing plants. In radical polymerization, the first step is the generation of a radical. For this purpose, a little oxygen and organic peroxide are added as initiators to ethene. The pressure requirement for this synthesis is very high as ethene only after compression forms polyethene in the temperature range of 420-570 K.
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Product Definition:
Polyethylene or polyethene is a simple olefin polymer with a general formula (C2H4)n. The synthesis of this polymer takes place via addition or radical polymerization either via Zieglar-Natta polymerization or via metallocene catalysis. Depending upon the route taken up for catalysis, the polyethene polymer can be low-density, liner low-density, high-density, ultra-high molecular weight, or cross-linked. This versatile nature of this polymer makes it desirable in packaging, construction, automotive, and healthcare industries. This polymer is lightweight and thus is popular in packaging industry. It also has high impact strength, durability, resistance to wear and tear, and low affinity to moisture. The polymer also acts as an insulator and therefore finds applications in electrical industry.
Market Drivers:
Polyethylene is a versatile polymer and thus finds applications in a number of industrial activities. The most significant market driver of this polymer is its usage in the packaging industry. It is a light-weight polymer and is widely employed in packaging materials such as plastic bags, films, containers, etc. It is also employed in the construction industry for production of pipes and fittings used in water supply, drainage, and gas distribution systems. In the automotive sector, it is used in fuel tanks, interior components, and various other parts as it has high impact and corrosion resistance. Additionally, polyethylene is also useful in providing electrical insulation in electronic devices. The polymer also finds application in production of greenhouse covers, mulching films, and irrigation systems in the agriculture sector.
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