The latest report titled “DL Methionine Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of DL Methionine.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence DL Methionine production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of DL Methionine Production Process:
1. DL Methionine Production Cost From Methyl Mercaptan and Hydrogen Cyanide (HCN): This report presents the detailed production methodology and cost analysis of DL Methionine industrial production across DL Methionine manufacturing plants. This procedure involves the production of methional by the interaction of acrolein with methyl mercaptan. Further, the intermediate hydroxy methylthiobutyronitrile (HMBN) is generated when the methional synthesised combines with hydrogen cyanide. Then, the end product, methionine hydroxy analogue, is created by hydrolyzing the generated intermediate and then separating the water and products from the reaction medium using solvent extraction.
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2. DL Methionine Production Cost From Methional and Hydrogen Cyanide: This report provides the thorough economics of DL Methionine industrial production across DL Methionine manufacturing plants. Methional and hydrogen cyanide mix in this process to create an intermediate known as hydroxy methylthiobutyronitrile. Furthermore, a methionine hydroxy analogue is produced by hydrolyzing this intermediate.
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3. DL Methionine Production Cost From Acrolein: This report presents the extensive cost requirement of DL Methionine industrial production across DL Methionine manufacturing plants. To produce DL-Methionine, refined acrolein reacts with methyl mercaptan to obtain MMP, which further reacts with hydrogen cyanide.
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4. DL Methionine Production Cost Via Direct Fermentation: This report gives a summary of the production process and expense assessment for DL Methionine industrial production in a DL Methionine manufacturing plant. This process includes the dilution and hydrolysis of raw sugar to produce glucose and fructose. Then, L-Methionine powder and methionine solution are produced via direct fermentation of the final product.
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5. DL Methionine Production Cost Via Carbonate Process: This report provides an overview of the production process of and expense evaluation of DL Methionine industrial production across DL Methionine manufacturing plant. Hydantoin, an intermediate, is produced by combining mathional and hydrogen cyanide. Further, this intermediate and potassium carbonate reacts to make potassium methioninate which is converted to obtain DL Methionine.
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6. DL Methionine Production Cost From Propylene: This report thoroughly explains the economics of industrial production of DL Methionine in DL Methionine manufacturing plants. The oxidation of propylene produces acrolein, and when it reacts with methyl mercaptan, it transforms into methional. Then methionine is produced by reacting methional with hydrogen cyanide.
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7. DL Methionine Production Cost From Acrolein and Methyl Mercaptan: This report provides a thorough analysis of the production process and cost breakdown for DL Methionine manufacturing in industrial plants. A mixture of acrolein, methyl mercaptan, methanol, hydrocyanic acid, and ammonium carbonate is reacted in a reactor. The resulting product is sent to a condenser, where a solution of sodium hydroxide is added and heated to produce salts of dl-methionine. The dl-methionine solution is neutralized, resulting in the precipitation of dl-methionine. Hydrochloric acid is added to fully precipitate the dl-methionine, which is then filtered and evaporated to produce pure dl-methionine.
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Product Definition:
DL-methionine is an amino acid that plays a crucial role in maintaining the overall health of the body. The body cannot synthesize this essential amino acid and must be obtained through the diet. The process of digestion involves pancreatic enzymes hydrolysing protein to obtain DL-methionine. However, horse diets often lack sufficient levels of this amino acid, making it the second most deficient after L-lysine. It is vital for horses to have all essential amino acids present in sufficient quantities, as the body will use them up and convert excess amino acids into carbon dioxide and urea if one is deficient. This process can lead to a myriad of health problems, including poor growth, tissue wasting, and impaired immune function. DL-methionine is also vital for the synthesis of keratin, a hair and hoof component. A deficiency in this amino acid can result in brittle hooves and hair, leading to further health issues.
Market Drivers:
DL-Methionine is an essential amino acid that is crucial in protein synthesis, liver function, and hair growth. The human body cannot synthesize this amino acid, so it must be obtained from dietary sources. The market for this compound is expanding due to the rising demand from the aquaculture and poultry industries. Furthermore, the global demand for processed and ready-to-eat foods, including frozen foods, is increasing due to their convenience for busy consumers. As a result, the demand for poultry products is also rising, driving the growth of the DL-Methionine market. However, the manufacturing process of methionine is quite complex, which may hinder the market’s growth. Despite this, the market has opportunities for growth as the industry is shifting towards eco-friendly methods of extracting methionine. This trend toward sustainable practices is expected to continue, and as a result, the market for DL-Methionine is projected to grow steadily in the future.
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