The latest report titled “Aerosil Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Aerosil.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Aerosil production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Aerosil Production Process:
- From Flame Hydrolysis Method: This report presents the detailed production methodology and cost analysis of Aerosil industrial production across Aerosil manufacturing plants. Production commences with a high-temperature flame reaction involving silicon tetrachloride, hydrogen, and oxygen in a reactor. During this process, silicon tetrachloride undergoes hydrolysis by reacting with water vapor, leading to the generation of fumed silica, also known as aerosil, and hydrogen chloride as a secondary product. Subsequently, the produced aerosil undergoes a de-acidification process to eliminate the acidic byproduct, resulting in the final product of aerosil-fumed silica.
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Product Definition:
Aerosil, or fumed silica, is a highly versatile, ultrafine powder composed of amorphous silicon dioxide. It’s produced via a flame hydrolysis process, where silicon tetrachloride reacts with oxygen and hydrogen at high temperatures, resulting in extremely fine particles. Characterized by its enormous surface area, small particle size, and high purity, Aerosil has thixotropic properties, meaning it can impart a gel-like consistency at rest but becomes less viscous when agitated. This makes it an excellent thickening, anti-caking, and reinforcing agent. It’s widely used in industries ranging from cosmetics, pharmaceuticals, and food to paints, coatings, and electronics for applications like thickening liquids, stabilizing emulsions, and improving flow properties and shelf life of products. Its high chemical stability and non-reactivity also make it suitable for a variety of demanding applications.
Market Drivers:
The market for Aerosil, or fumed silica, is driven by its extensive application across diverse industries due to its unique properties like high surface area, rheology control, and reinforcement capabilities. The demand is particularly strong in the paints and coatings industry for its thickening and anti-settling properties, and in the personal care sector for its role in rheology modification and as a filler in cosmetics. The pharmaceutical industry propels its demand for usage in drug formulation and as an excipient. Additionally, the shift towards greener and more sustainable products bolsters its use as an eco-friendly alternative to traditional thickeners and stabilizers. The electronics sector also contributes to its demand for its use in silicon rubber and other components. Global economic growth, urbanization, and rising standards of living further amplify the demand for products incorporating Aerosil, making it a continually expanding market.
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